Illustrative scenario of a warehouse aisle with a forklift and a person outside the pedestrian walkway
Occupational health, safety, and operations

Manufacturing

Safety, security, and visibility across every area of industrial operations.

Tell us about your plant

We connect video, artificial intelligence, and industrial systems to provide visibility into PPE usage, occupancy at stations and areas, work shifts, and situations your operation defines as priorities.

Configured for your facility

Areas, rules, and alerts are defined with the security and operations teams.

01/ Operational challenges

High-risk areas cannot rely solely on patrols.

01

Moving risks

Traffic of pedestrians, forklifts, and cargo in the same space requires constant attention to high-risk zones.

02

Spot inspections

Guard tours and manual checks capture the inspection moment, but leave the rest of the shift unmonitored.

03

Data without context

Production, safety, and maintenance information does not always connect to events observed on the factory floor.

02/ Komtek Approach

Plant risks first. Technology second.

We collaborate with security and operations teams to define key areas, risks, and rules. Based on this, we configure analytics, integrate events into existing procedures, and validate results under real plant conditions, without replacing mandatory safety controls.

Context before technology.

  1. 01Mapping areas and risks.
  2. 02Definition of rules and stakeholders.
  3. 03Configuration of analytics and integrations.
  4. 04Validation under real plant conditions.
03/ Capabilitiesof the solution

Computer vision at the service of security.

01

PPE verification

Identify the use of visually recognizable personal protective equipment, such as hard hats, within designated areas.

02

Dwell time and post absence

Track workstation occupancy and presence in zones requiring continuous staffing, with unplanned absence alerts.

03

Time spent in cafeterias and support areas

Compare dwell time in cafeterias and break areas against operational limits and trigger alerts when exceeded.

04

Work shift tracking

Log entry and exit, identify delays, and trigger automated notifications to managers.

05

Situations defined by the operation

Generate alerts for events such as a person outside the crosswalk or movement within equipment areas.

06

Alerts and logs

Notify guardians with event snapshots and maintain history for review.

07

Process integration

Send events to management, maintenance, or occupational safety systems via REST API and webhooks.

08

Operational intelligence

Organize events by area, shift, and type to support process reviews.

Analytics performance depends on camera positioning, lighting, and site conditions, and is verified during the proof of concept.

04/ Practical applications

How this applies to your facility.

01

Forklift area

Alert when a pedestrian is walking outside designated crossings.

02

Restricted area entry

Verify hard hat compliance before access.

03

Operator workstation

Flag prolonged absences at stations that require continuous staffing.

04

Cafeteria and support areas

Alert when dwell time exceeds the defined threshold for the area.

05

Shift clock-in and clock-out

Log timestamps, flag delays, and automatically notify managers.

06

Shift review

Query events by area and time with associated images.

Illustrative examples. Rules and alerts are configured for each operation.

05 / Integration ecosystem

Events connected to plant systems.

Events can feed management, maintenance, and workplace safety systems, depending on the interfaces available in each environment.

  • VMS and plant video sources.
  • MES and ERP systems with available interfaces.
  • Maintenance and occupational safety systems.
  • Sensors and automation platforms, subject to security review.
06/ Deployment methodology

Validate before scaling.

  1. 01

    Assessment

    We understand the goals, processes, and existing systems.

  2. 02

    Architecture

    We define the solution, integrations, and infrastructure requirements.

  3. 03

    Development and integration

    We configure, customize, and connect the features planned for the project.

  4. 04

    Deployment and validation

    We test the solution in the live environment and guide teams.

  5. 05

    Evolution and support

    We monitor operations according to the contracted scope and identify improvements.

Which areas of your facility require greater visibility?

Tell us which risks and routines you want to monitor. We will design the solution with your team.

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